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Our Casting Processes

We use proven moulding technologies to deliver high-quality steel castings across a wide weight range. Each process is selected based on component complexity, size, and performance requirements.

Green sand moulding process
Stage 01
🟢
0.5 – 60 kg

Green Sand Moulding

A dependable everyday process when flexibility and repeatability matter.

Cost-effective and flexible moulding process for medium-sized castings with consistent quality.

  • •Good surface finish
  • •Fast pattern changes
  • •Suitable for medium batch production
Shell moulding process
Stage 02
🟡
0.2 – 25 kg

Shell Moulding

Chosen when sharper details and a cleaner as-cast surface are the priority.

High-precision moulding process for small and intricate components.

  • •Excellent dimensional accuracy
  • •Minimal machining allowance
  • •Ideal for complex geometries
CO2 moulding process
Stage 03
🔵
50 – 260 kg

CO₂ Moulding

Built for larger moulds that need strength, stability, and controlled filling.

Robust moulding solution for large and heavy-duty steel castings.

  • •Strong mould stability
  • •Consistent dimensional control
  • •Suitable for structural applications

Selection Guidance

We recommend the moulding process based on the component's geometry, weight, tolerances, and batch size. Our engineering team collaborates to optimize quality, cost, and lead times for your specific requirements. Explore our foundry products or discuss your component requirements.